Quality control
Every job card is checked before tempering and before dispatch · photos, measurements and certificates stay with the order
2 remade shower panels must pass QC before Monday's delivery to Cedar Interiors.
JC-26-0447-R1 is on the cutting table now (NCR-MG-26-007). Check it before it goes for tempering — after tempering the glass cannot be corrected.
JC-26-0447-R1 passed the pre-temper check. Both panels are within ±1 mm and the edges are clean. They leave for Gulf Tempered Glass this afternoon; DN-MG-26-0042 stays on Mon 5 Oct.
Passed first time · Sept
96.2%
50 of 52 inspections · target 95%
Inspections today
34
All passed · 1 with a remarkAll passed · JC-26-0447-R1 released
Open NCRs
2
1 in-house · 1 supplier (ColorShield)
Remakes this month
2 panels
≈ AED 590 cost · edge chips
Inspection log
Latest first · QC-MG numbers come from the floor app| Inspection | Job / order | Type | When | Result |
|---|---|---|---|---|
| QC-MG-26-01132 shower panels 8 mm · remake · 4 of 4 dimensions OK | JC-26-0447-R1SO-MG-26-022 · Cedar | Pre-temper | Today 10:42 AM | Passed |
| QC-MG-26-0112Window glass 6 mm · first 4 panes off the edger | JC-26-0449SO-MG-26-019 · Blue Wave | First-off | Today 9:50 AM | Passed |
| QC-MG-26-01118 of 14 sliding windows · 1 roller re-adjusted on the spot | JC-26-0440SO-MG-26-019 · Blue Wave | In-process | Today 9:10 AM | Passed · remark |
| QC-MG-26-011012 enclosures packed with hinge kits and labels | JC-26-0447SO-MG-26-022 · Cedar | Pre-dispatch | Today 7:45 AM | Passed |
| QC-MG-26-01092 of 14 panels with edge chips after tempering | JC-26-0447SO-MG-26-022 · Cedar | Final | 30 Sep, 3:20 PM | Failed → NCR-007 |
| QC-MG-26-01086 pieces 12 mm · 12 patch-fitting holes checked | JC-26-0451SO-MG-26-021 · LHP TS | Pre-temper | 30 Sep, 4:05 PM | Passed |
| QC-MG-26-010712 window lengths RAL 9016 — shade does not match sample | JC-26-0438ColorShield · incoming | Incoming | 29 Sep, 11:30 AM | Failed → NCR-006 |
| QC-MG-26-0106Batch GT-B-26-1162 · fragmentation certificate attached | JC-26-0447Gulf Tempered · incoming | Tempering | 28 Sep, 2:15 PM | Passed |
| QC-MG-26-0105Sliding windows batch 1 · 18 units, water test on 2 | JC-26-0436SO-MG-26-019 · Blue Wave | Final | 28 Sep, 9:40 AM | Passed |
Every inspection stores the inspector, time, machine, measurements and photos — the customer gets them with the delivery note on request.
First-time pass rate
Since the factory started · target 95%96%
September · 52 inspections
2 failed: edge chips (in-house) and coating shade (supplier)
September inspections by type
First-off 14In-process 12Pre-temper 10Final 10Pre-dispatch 6
Avg. inspection14 min
Rework cost SeptAED 420
Customer returns0
Pre-dispatch checklist
DN-MG-26-0042 · Cedar Interiors · Mon 5 Oct- 12 enclosures checked and packed
- Tempering certificate attached
- Hinge & handle kits counted (14)
- 2 remade panels (JC-26-0447-R1)
- 2 remade panels pre-temper check
- Corner guards and A-frame strapping
- Photos of the loaded A-frame
Non-conformance reports
Open NCRs block the related delivery until they are closed
NCR-MG-26-007 · Edge chips
In-house · raised by Ali Raza, 30 Sep 3:30 PM- Job / order
- JC-26-0447 · SO-MG-26-022
- Customer
- Cedar Interiors LLC
- Defect
- Chips on polished edge, 2 of 14 panels (8 mm)
- Root cause
- Worn diamond wheel on MC-02 (spindle 3)
- Correction
- Remake JC-26-0447-R1 · ≈ AED 590
- Prevention
- New wheels on PR-MG-26-0030 · MC-02 service
- Raised30 Sep
- Cause found1 Oct
- 3Remake2 Oct
- 4Re-inspect5 Oct
- 5Closed
NCR-MG-26-006 · Shade mismatch
Supplier · ColorShield Powder Coating LLC, 29 Sep- Job / order
- JC-26-0438 · SO-MG-26-019
- Customer
- Blue Wave Contracting LLC
- Defect
- 12 window lengths visibly lighter than RAL 9016 sample
- Root cause
- Powder batch change at ColorShield
- Correction
- Re-coat free with JW-MG-26-010 · back 5 Oct
- Cost to us
- AED 0 · supplier pays
- Raised29 Sep
- Returned30 Sep
- 3Re-coatto 5 Oct
- 4Re-inspect5 Oct
- 5Closed
Supplier rating for ColorShield drops from 4.2 to 3.9 until closed.
Partner record
Tempering certificates
One per batch from Gulf Tempered · BS EN 12150, min 40 particles| Batch | Glass | Particles | Certificate |
|---|---|---|---|
| GT-B-26-1188JW-MG-26-009 · sent 1 Oct | 12 mm clear · 14.6 m²JC-26-0451 · shopfront, LHP TS | — | Due with glass 6 Oct |
| GT-B-26-1162JW-MG-26-008 · 24 Sep | 8 mm clear · 33.6 m²JC-26-0447 · Cedar showers | 52 | Certificate |
| GT-B-26-1131JW-MG-26-006 · 8 Sep | 12 mm clear · 31.2 m²SO-MG-26-017 · Al Noor partitions | 47 | Certificate |
| GT-B-26-1104JW-MG-26-005 · 1 Sep | 6 mm clear · 46.8 m²SO-MG-26-019 · Blue Wave windows | 58 | Certificate |
Defects since August
Defects found, by cause · 6 in totalHalf of all defects come from one machine
Three of the six defects were edge chips from MC-02. Approving the new wheels (PR-MG-26-0030, AED 3,480) and keeping the 5 Oct service should remove them.