Machines & maintenance
9 machines · status comes from the floor app — operators tap Start, Stop or Problem on the machine's QR code
MC-02 edging machine service is due Mon 5 Oct — the same day as 140 rm of edging for LHP TS.
Spindle 3's diamond wheel is worn (it caused the edge chips on NCR-MG-26-007). New wheels are on PR-MG-26-0030, waiting for approval.
MC-02 service booked for Tue 6 Oct, 7:00–11:00 AM. Hari Prasad Adhikari and the Bovone service technician have it in their calendars. Mon 5 Oct edging runs at full capacity.
MC-03 drilling machine is marked down (BD-MG-26-015). No job is waiting on it until Mon 5 Oct, so nothing is late yet. Imran Sheikh has asked the supplier's technician to visit this afternoon.
Uptime this week
94%
Target 95% · Mon 28 Sep – today
Running now
8 of 9
MC-03 drilling idle until 5 OctMC-03 down · BD-MG-26-015
Breakdowns this week
23
5.0 h lost · MC-05 3.5 h, MC-07 1.5 hMC-03 down now · 5.0 h lost earlier
Maintenance due · 14 days
3
MC-02 5 Oct · MC-05 10 Oct · MC-01 15 Oct
MC-01 · Glass cutting
Semi-auto · 3,700 × 2,600OperatorRajan Pillai
Hours this week38.5 h
Today64.2 m² cut
Next service15 Oct · half day
96%
MC-02 · Edging
Straight-line edgerOperatorHari Prasad Adhikari
Hours this week36.0 h
Today118 rm edged
WatchSpindle 3 wheel worn
88%
MC-03 · Glass drilling
Vertical · holes Ø 4–100 mmOperatorNoel Santos
Hours this week9.5 h
Next jobSO-MG-26-025 · 5 Oct
Next service2 Nov
100%
MC-04 · Double saw
Aluminium · 45° / 90°OperatorSaleem Akhtar
Hours this week34.0 h
Today46 bars cut
Next serviceBlades 24 Oct
95%
MC-05 · Crimper
Hydraulic corner crimpingOperatorJoby Mathew
Hours this week26.5 h
Last breakdown1 Oct · 3.5 h
Follow-up check10 Oct
82%
MC-06 · Copy router
Lock & drainage slotsOperatorKamal Hossain
Hours this week22.0 h
TodayJC-26-0440 sashes
Next service9 Nov
98%
MC-07 · Welding set
MIG/TIG · SS handrailsOperatorRizwan Ahmed
Hours this week18.0 h
Last breakdown29 Sep · 1.5 h
Next serviceCables 7 Nov
93%
MC-08 · Compressor
10 HP screw · 7.5 barResponsibleImran Sheikh
Run hours total412 h
Pressure7.5 bar · normal
Next service20 Oct · oil & filters
100%
MC-09 · Forklift 3 t
Diesel · glass clampOperatorNadeem Akhtar
Hour meter1,286 h
Inspection cert.to 30 Nov
Next service1,400 h
94%
Bar = uptime this week (running or ready ÷ planned shift hours). An idle machine with no fault counts as available.
Breakdown log
Every stop longer than 15 minutes · logged from the floor app| Breakdown | Machine | When | Down | Parts (AED) | Status |
|---|---|---|---|---|---|
| BD-MG-26-015Coolant pump does not start · no drilling possible | MC-03 drilling | Today10:35 AM | ongoing | — | Open |
| BD-MG-26-014Blade out of line, 2 bolts sheared · back 2:40 PM | MC-05 crimper | 1 Oct11:10 AM | 3.5 h | 85 | Fixed |
| BD-MG-26-013Torch liner blocked · replaced from spares | MC-07 welding | 29 Sep2:00 PM | 1.5 h | 60 | Fixed |
| BD-MG-26-012Starter battery flat · jump-started, battery replaced | MC-09 forklift | 22 Sep7:10 AM | 1.2 h | 340 | Fixed |
| BD-MG-26-011Blade jammed on a bent profile · blade re-sharpened | MC-04 saw | 17 Sep9:30 AM | 2.0 h | 155 | Fixed |
| September + October | 8.2 h | 640 |
Uptime by machine
This week · target 95%
Average 94% · MC-02 lost time to the worn wheel, MC-05 to Thursday's breakdown.
Preventive maintenance schedule
Next 60 days · booked around the production plan| Machine | Work | Date | By | Est. cost (AED) | Status |
|---|---|---|---|---|---|
| MC-02 · Straight-line edgerClashes with SO-MG-26-025 edging | Replace spindle 3–4 wheels, grease bearings, check coolant | Mon 5 Oct4 h | Bovone service technician | 3,480 + 450 | Move to 6 Oct? |
| MC-02 · Straight-line edgerMoved off the SO-MG-26-025 edging day | Replace spindle 3–4 wheels, grease bearings, check coolant | Tue 6 Oct7–11 AM | Bovone service technician | 3,480 + 450 | Booked |
| MC-05 · Corner crimperFollow-up after BD-MG-26-014 | Check blade holder, hydraulic pressure and bolts | Sat 10 Oct1 h | Saleem Akhtar | 0 | Scheduled |
| MC-01 · Glass cutting tableEvery 500 run hours | Cutting wheel, table felt, breakout bars, calibration | Thu 15 Octhalf day | Rajan Pillai + supplier | 620 | Scheduled |
| MC-08 · Air compressorEvery 500 run hours | Oil, air and oil filters, belt tension | Tue 20 Oct2 h | Atlas service partner | 780 | Scheduled |
| MC-04 · Aluminium double sawMonthly | Re-sharpen both blades, check angles | Sat 24 Oct2 h | Saleem Akhtar | 240 | Planned |
| MC-09 · Forklift 3 tThird-party certificate expires 30 Nov | Annual lifting-equipment inspection & certificate | Mon 23 Nov | Approved inspection body | 650 | Planned |
The forklift certificate is also tracked on the factory licence checklist.
Compliance