LHPMetals & Glass
6

JC-26-0451 At tempering

Shopfront glass · 12 mm clear tempered · 6 pieces · 14.6 m² for LHP Technical Services, TS-26-017

SO-MG-26-021 Supervisor Imran Sheikh SD-SF-02 Rev B Dispatch Fri 9 Oct
  1. Cutting29 Sep · MC-01
  2. Edging30 Sep · MC-02
  3. Drilling30 Sep · MC-03
  4. 4TemperingGulf Tempered · 1–6 Oct
  5. 5QC6 Oct · Ali Raza
  6. 6PackingA-frame
  7. 7Dispatch9 Oct
Glass
14.6 m²
6 pieces · 12 holes · 52 rm polished
Cutting yield
89%
3 sheets · offcut 1.8 m² kept
Job cost so far
AED3,288
21% margin on AED 4,161 glass value
Back from tempering
Tue 6 Oct
QC same day · dispatch Fri 9 Oct

Stage history

Every stage is tapped in the floor app — time, person and machine
  1. Released to production
    26 Sep, 4:30 PM · Imran Sheikh · after TS approved shop drawing SD-SF-02 Rev B
  2. Cutting · 29 Sep, 8:10 – 10:05 AM
    Rajan Pillai · MC-01 cutting table · 3 sheets 12 mm → 6 pieces, 14.6 m²
    Yield 89%. Offcut 800 × 2,250 mm (1.8 m²) moved to remnant rack R-03 for small panels.
  3. Edging · 30 Sep, 7:30 – 11:20 AM
    Hari Prasad Adhikari · MC-02 straight-line edging · 52 rm flat polish
  4. Drilling & notching · 30 Sep, 1:15 – 3:00 PM
    Noel Santos · MC-03 vertical drilling · 12 holes for patch fittings
  5. Check before tempering
    30 Sep, 3:30 PM · Ali Raza · sizes ±1 mm and hole positions OK — nothing can be cut after tempering
  6. Sent for tempering · JW-MG-26-009
    1 Oct, 9:30 AM · Gulf Tempered Glass Co. · own truck, Suresh Bahadur · heat-soak not required
  7. At Gulf Tempered Glass — back Tue 6 Oct
    Our truck collects at 9:00 AM · fragmentation certificate (BS EN 12150) comes back with the glass
  8. Next: QC 6 Oct → packing on A-frame → dispatch 9 Oct
    Ali Raza inspects · Nadeem Akhtar packs on A-frame #3 · DN-MG-26-0043 to Oasis Walk G-24

Outsourced tempering

JW-MG-26-009 · Gulf Tempered Glass Co.
Sent
Thu 1 Oct, 9:30 AM
Back (ETA)
Tue 6 Oct
Quantity
14.6 m² × AED 55
Cost
AED 803
Heat-soak
Not required (interior)
Certificate
BS EN 12150, per batch
Usual turnaround 3–5 days · AED 55 per m²Partner

Cutting list

12 mm clear float → tempered · all edges flat-polished
Layout PDF
PieceSize (mm)m²Holes
FP-1Sheet S1 · Fixed panel1,000 × 2,5002.50—
FP-2Sheet S1 · Fixed panel beside the door1,000 × 2,5002.504
FP-3Sheet S2 · Fixed panel beside the door1,000 × 2,5002.504
FP-4Sheet S2 · Fixed panel1,000 × 2,5002.50—
FP-5Sheet S3 · Return panel880 × 2,5002.20—
DL-1Sheet S3 · Door leaf · patch fittings & lock1,000 × 2,4002.404
6 piecesfrom 3 sheets14.6012

Photos

Taken in the floor app at each stage

Sheet usage & yield

From the cutting optimiser
89%
Yield above target
Factory target 85% · this month 88%
Sheets issued (12 mm clear)3
Stock after issue12 → 9 sheets
Good pieces14.6 m²
Offcut to remnant rack R-031.8 m²

Job costing

Actual cost so far, from stock issues and floor-app times
Glass · 3 sheets × 5651,695
Labour · cutting, edging, drilling410
Tempering (outsourced)803
Overhead · machines & power380
Job costAED 3,288
Glass value on SO-MG-26-0214,161
Margin873 · 21.0%

QC plan

Ali Raza · Tue 6 Oct, when the glass is back
  • Sizes within ±1 mm
    Checked before tempering, 30 Sep
  • Diagonals within 2 mm
    Every panel
  • Edges polished, no chips
    Last NCR was for edge chips
  • Hole positions match SD-SF-02
    ±1 mm, 12 holes
  • Tempering certificate received
    Fragmentation test, BS EN 12150
  • No scratches or roller wave
    Visual, against light

Drawing

SD-SF-02 Rev B · approved by TS 26 Sep
Opening
5,880 × 2,500 mm · 5 fixed panels + 1 door
Glass
12 mm clear tempered · flat-polished edges
Fixings
SS 304 patch fittings · floor spring EN3
Frame
Aluminium RAL 9005 · on JC-26-0452
Same file the TS site team usesSD-SF-02 Rev B.pdf
Sent to the printer
Job card and 6 piece labels for JC-26-0451 on the Zebra ZD421 (shop floor).